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Kalika Enterprises

Application

Fasteners — Nuts, Bolts & Turned Components

High-volume turned and cold formed fasteners, where cycle time decides the cost per piece.

The requirement

What this application actually demands

Fastener manufacturing is a volume business, and in a volume business the cost of a part is dominated by how long the machine takes to make it. A grade that shaves two seconds off a cycle is worth more than a grade that saves a few rupees per kilogram.

That is why free cutting steels exist and why they account for the largest tonnage moving through our drawing lines. Short broken chips keep an unattended automatic running; long stringy swarf stops it.

The second requirement is dimensional consistency. A bar feeding an automatic through a collet has to be straight and within tolerance for the whole length, every length. Out-of-round or bowed bar causes feed faults, and a feed fault on a night shift costs far more than the bar.

Hex bar deserves specific mention. Nuts, couplings and adaptors are made from hex, and the across-flats dimension and flat quality determine whether the part can be gripped and indexed correctly. We draw hex on the same controlled lines as round.

Documentation

Why traceability matters here

How our traceability works

Heat number carried through to your gate

For fasteners going into automotive or structural assemblies, the heat number on every bundle lets you tie a batch of finished parts back to a specific mill heat — which is what a customer PPAP or audit will ask for.

Supplying into fasteners?

Send us the grade, size and quantity — or tell us the component and we will recommend the grade.